Industrial equipment is one of the main lines of XADO-technology application. Treatment of productive plant of the enterprise by XADO-technology ensures: 5-20 times lower maintenance expenditures guaranteed, up to 35% saving of energy resources

Compressors

Problem. All installations designed for raising gas pressure need operate reliability of all units.

Solution. You may prolong service life of various compressors irrespective of their design by application of XADO-compounds in standard more of operation.

Major treatment results:

• compensation of wear and reduction of gaps in crank mechanisms (CM);
• elimination of conicity and ovality in cylinder-piston group;
• restoration of worn-out surfaces up to 0,5 mm;;
• increase of oil pressure;
• suppression of noise and vibration;
• energy savings up to 25%;
• substitution of scheduled repairs for preventive ones according to XADO-technology.

Blowers and smoke exhausters

Problem. The most urgent problem arising while operation of industrial blowers and heat-blowing devices like smoke exhausters is reduction of noise and vibration.

Solution. We suggest that you should treat rolling and slide bearings by the following consistent XADO-greases depending on their wear level:

• up to 5 % wear - XADO-grease "Protective";
• up to 50 % wear - XADO-grease "Restoring";
• up to 80% applied XADO greases "Repairing".

Major treatment results:

• reduction of noise and vibration;
• compensation of wear, decrease of gaps between shaft and bearing;
• restoration of rolling bearings;
• restoration of worn-out surfaces up to 0,05 mm;
• up to 15% saving of electric energy.

Oil pumps and hydraulic motors

Problem. While operation of oil pumps, designed for transporting of working fluid, and of hydraulic motors, which convert working fluid current energy into mechanic energy of output shaft rotary motion, often occurs an excessive leakage of working fluid which results in 15% loss of efficiency.

Solution. XADO-technology treatment made in standard mode of operation will result in restoration of oil pump and hydraulic motor.

Major treatment results:

• compensation of wear, decrease of gaps;
• increase of surface hardness of rubbing pairs (up to 750 kg/mm²);
• raise of pressure and increase in efficiency;
• reduction of oil working temperature;
• restoration of worn-out surfaces up to 0,1 mm;
• reduction of electric energy consumption.

Bearings of all types

Problem. Any machine, installation or mechanism has got rotating units where sliding or rolling bearings are used to reduce friction coefficient. Being multiply affected by alternate stresses from external loads, bearings are usually damaged due to fatigue failure of the surfaces of solids of revolution and friction.

Solution. Treatment of sliding or rolling bearings by XADO-technology may not only renew their characteristics and prolong their life but also save time and money for repair in any mechanism.

Major treatment results:

• compensation of wear and restoration of worn-out rubbing surfaces up to 0,02 mm;
• increase of surface hardness of rubbing pairs' working surfaces (up to 750 kg/mm²);
• significant (3-10 times) increase of service life under conditions of high temperatures (up to 300^oC) and in aggressive media.

Industrial reducers

Problem. There is a big noise and vibration while operation of reducer, working temperature has grown.

Solution. We suggest that you should treat your reducer by XADO-gel for reducers and gear-boxes. This treatment will result in reduction of working temperature of the reducer, noise and vibration while operation will decrease.

Major treatment results:

• decrease of gaps and compensation of wear of rubbing surfaces in tooth pairs;
• thickening of worn-out teeth by 0,2-1,06 mm;;
• reduction of noise and vibration levels;
• decrease of gaps in the bearings by 0,02 mm;
• up to 35% decrease in electric energy consumption.

Machine tools

Problem. Loss in accuracy of the machine tool and worsening of parts' surface quality while machining.

Solution. You should recondition spindle units, gear-boxes, feed mechanisms and guides by corresponding XADO-compounds. Through application of XADO-technology, machining accuracy is renewed, noise and vibration levels are reduced.

Major treatment results:

• compensation of wear on the friction surface;
• decrease of gaps in rubbing pairs in spindle units, gear-boxes, bearing units, feed mechanisms and guides of machine tools;
• retrieval of machine tool accuracy up to the ratings;
• reduction of noise and vibration levels;
• increase in capacity of hydraulic pumps, hydraulic motors, stable operation of machine tool hydraulic system;
• improvement of surface roughness properties of the machined parts;
• up to 30% decrease in electric energy consumption.

Presses of hammers and dies

Problem. Loss in accuracy and quality of the parts which are produced on this equipment, reduction of pressure and loss in power of hydraulic and pneumatic systems.

Solution. Treat guides, pneumatic cylinders, compressors and hydraulic systems by corresponding XADO-compounds. Through application of XADO-technology, pressure in hydraulic system is raised, compression in pneumatic cylinders is increased, gaps in the guides are decreased.

Major treatment results:

• decrease of gaps and compensation of wear of guide bushings and columns in dies and presses, of pneumatic cylinders in hammers;
• increase in power and stable operation of pneumatic and hydraulic systems;
• reduction of oil working temperature;
• reduction of noise level;
• up to 30% decrease in electric energy consumption.

Forming and expansion rolls

Problem. Wear of the working surface of bearing supports including those with forced cooling (lower accuracy and operation quality of the mechanisms).

Solution. If the bearing supports are less than 70% worn and there are no mechanical damages of the separate parts, treat them by XADO-compounds that may restore and harden the wearing surfaces, decrease friction coefficient in the contact areas, increase wear resistance while operation under high temperatures.

Major treatment results:

• elimination of wear, optimization of gaps and restoration of wearing surfaces up to 0.05 mm;
• increasing of surface hardness in friction areas up to 750 kg/mm²;
• increase of durability under conditions of high temperatures up to 400^oС and 2-5 times in aggressive media;
• resistance enhancement under heavy long-term loads;
• possibility of short-term operation at emergency cutoff of forced cooling.

Open tooth and chain gears

Problem. Wear of rubbing surfaces of the teeth of tooth gears, sprockets and chains.

Solution. After treatment of working surfaces of rubbing parts by XADO-greases (including special frostproof ones) You may prolong service life of the gear, stop wear, reduce noise and vibration while operation of the gears.

Major treatment results:

• compensation of wear and hardening of rubbing surfaces;
• optimization of gaps and partial restoration of worn-out surfaces of the parts;
• prolongation of service life of the gears working under low temperatures (down to -40^oС);
• reduction of noise and vibration levels.

Formers of different configuration

Problem. Reliability and forming accuracy is very essential for all types of forming systems.

Solution. By treatment of a probe and a former by XADO-compounds you may significantly increase wear resistance of the working surface of formers and probes, maintain operational accuracy of all forming system for a long time.

Major treatment results:

• elimination of wear of the working surface of formers and probes;
• elimination of micro-damages on the working surfaces of the formers;
• reliable protection of the formers against aggressive medium;
• long-term maintenance of preset accuracy of formers' shape and dimensions.

Industrial diesel engines

Problem. Long-term maintenance of the major operational characteristics without replacement of parts and units is the key point for every engine.

Solution. By treatment of a diesel engine by XADO-compound You may improve the major operational characteristics and enlarge engine's overhaul period (by 2000 - 2500 hours).

Major treatment results:

• increase of compression in the cylinders up to 42.5 %;
• compression equalization in the cylinders;
• increase of oil pressure by 5-8%;
• decrease of fuel consumption on idle up to 25%;
• decrease of oil burn-out loss;
• decrease of pollutant emission in the air;
• stable operation of the engine in all operation modes.