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| by XADO |
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Essence of the method. XADO compound is a multicomponent fine mixture of some natural minerals, additions and catalysts. The major feature of the compounds consists in that they are able to form with the surface metal layer a cermet protective coating at rubbing and contacting spots.
For simplicity the workings of XADO-technology can be broken down to the following stages:
- Initial conditions
- Superfinish operation and final grinding of XADO particles by the microrelief peaks
- Clearing up of the microrelief of contact spots of the mating parts
- Work-hardening by tight packing of the ground XADO particles into recesses of the microrelief of the mating surfaces of the parts
- New crystal growth
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Superfinish operation and final grinding of XADO particles by the microrelief projections |
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Clearing up of the microrelief of the contact spots of the mating parts |
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As is evidenced by practice, the special form of XADO microparticles (microscales) and appropriate additions to XADO compound are capable to better clear up the microrelief, than available detergents.
In the course of the microrelief clearing a large quantity of previously packed and lapped contaminants are being dumped into the oil (products of decomposition and deterioration of lubricants). Too large quantity of these can greatly affect the efficiency of the tight hard-working. The oil need be changed in this case.
XADO microparticles are apt to clear up the microrelief practically from all contaminants (additives, friction modifiers, metal conditioners). If the cleaning proceeds normally, in no more than 1 h of the running-in of XADO compound one can observe changes in the mechanism performance. |
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Hard working of XADO particles by tight packing into recesses of the microrelief of the contacting surfaces of the parts |


- standard lube
- particles of contaminants
- metal particles
- XADO particles |
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The above described operations of their own result in more efficient wear protection, than any standard lubricants and additives can ensure. The heat release at the surface is dramatically reduced and the oil wedge, though contaminated, is more effective.
Due to compact work-hardening there is ensured a tight contact of XADO microparticles and the corresponding additions thereto with the metal of the near-surface layer of the contact spot. In the presence of catalysts and due to the energy produced, there is initiated formation of new crystals with more spatial crystal lattice (Fig.6). The resulting bulk of the crystals start to "lift" over the surface of the contact spot and make up for the wear. The remaining XADO particles accumulate on the surface of the forming layer and level it off. The thickness of the layers is proportional to the quantity of the particles, work-hardened into the relief microrecesses, and to the energy, released due to friction and contact, i.e. is a function of wear (Fig.7).
The layer thickness is regulated automatically. As long as the friction and contact energy exists, the layer keeps growing. The growth results in compensation of clearances, reduction of the energy release on the surface. All this leads to termination of the substitution reaction and inhibits further growth. |
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| This article was published on Friday 09 July, 2004. |
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